| Electronic Design
Since starting d.c.~daylight in 1995 I have designed many electronic circuit elements and complete products for customers such as my former employer the BBC London Weekend TV Sega Astra Sick AG Sunkist Marconi Contraves Space AG and General Dynamics to name a few I have also designed and developed some excellent audio equipment both for myself and others but this is more a labour of love as so many hours can be spent seeking audio nirvana Despite this being the "digital age" almost all of my work is discrete "analogue" design which after all is my speciality Even problems with high speed "digital" track layout and on PCB transmission lines for high speed digital modulation of diode lasers were solved using traditional analogue and RF techniques plus a lot of common sense and experience One of the main challenges for analogue designers is wide temperature range In the past it was tuned circuits or d.c. amplifiers drifting wildly Nowadays it's extremely sensitive amplifiers or ADCs or components like diode lasers that self heat 10s of degrees in a fraction of a second and thermally self destruct before you can see why So many designs using basic analogue circuitry appear to fail randomly but often it is found that they fail at extremes of temperature But they need not if correctly designed When designing for small companies that do not have staff specifically trained in electronic engineering or familiar with reading schematic diagrams I draw their schematics showing components like ICs as blocks so that the schematic view directly relates to the components and tracks This makes following a Schematic to PCB layout much easier for non engineers and much quicker for those with some electronics knowledge or they soon gain greater experience through the clear drawings An example of such a schematic was this simple Sony Camera interface There is much more to analogue electronic design than meets the eye [ even when using LEDs and Diode Lasers ] and if you have discovered this the hard way and would like help with such design please contact me
For many years I have used SPICE and PSPICE modelling as part of the design process Starting with MicroCap on an Apple Mac I now use MicroSim although I always breadboard as well To ensure that I can quickly perform checks on designs I have a separate PC setup just for circuit modelling and PCB layout The nature of the work I do often means there are no standard models or footprints so I create custom libraries and subcircuits for such parts or use Analogue Behaviour Modelling blocks and this I have done for many odd devices like thermionic valves Diode Lasers custom RF transistors for space flight and semi custom ICs
PCB layout is a natural extension of the design process and the Gerber files I produce are linked to the schematic ensuring no "crossed wires" and often correct first time PCBs which saves time and money I also make PCBs from customer supplied schematics and re-engineer existing designs but re-engineering often means just that not simply copying a layout but improving the design often changing and reducing components or producing a new layout with more readily available or cheaper components or migrating through hole to SMT or vice versa Most designs I make are less than 100 components or have a schematic no larger than an A4 sheet and in this area I am able to be competitive as well as creative Special care is taken at the PCB layout stage because with Analogue and RF layouts the PCB is often a critical component Layouts can be optimised for thermal constraints in very small areas like the Diode Laser driver electronics I designed for the Vector Technology range of Laser Modules where small areas of copper are also thermal shunts |
||||||
| A typical "quick job" for a Japanese industrial machine maker was the small PCB on the left which had to fit in a D Sub 25 case This interface PCB converts RS232 signals from a D9 PC cable to balanced Transmit and Receive data on the D25 connector My input was an outline sketch and brief spec My output was a Schematic diagram Component data and layer information in both pdf and Gerber format e-mailed to the customer within 2 days of them placing the order | ![]() |
|||||
![]() |
PCBs often have holes to mount them in an enclosure but in this self oscillating laser module which I designed for Vector Technology in 1998 the double sided PCB forms part of the enclosure as well as the mounting tabs |
![]() |
||||
| The use of a PCB as one face of the enclosure greatly reduced the cost of this part and also improved the heat transfer and greatly reduced the radiated emissions This product also used the standard TO-18 laser of the original part but now soldered to a custom footprint making it a surface mount component with all critical connections now fully enclosed in the screened case | ||||||
| Also see PROJECTS | ||||||